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2025 Battery Welding Trends What EV Manufacturers Need to Know
Stop focusing solely on batteries and motors. For electric vehicles in 2025, the real bottleneck may lie in the battery pack welding process. Having worked in battery welding for over two decades, Styler has learned a valuable experience: lithium battery welding, seemingly simple, is actually dir...Read more -
Quiz: Is Your Current Welding System Limiting Your Production Capacity?
In today’s rapidly growing battery industry—whether for e-mobility, energy storage systems, household electronics, or power tools—manufacturers are under constant pressure to deliver safer, more reliable battery packs at a faster pace. Yet many companies overlook one cri...Read more -
Building Lightweight Aircraft: How Spot Welding Meets Aviation Standards
As the production of light aircraft surged, reaching an annual output of more than 5,000 aircraft and the influx of funds for electric vertical takeoff and landing aircraft (eVTOL) of more than 10 billion US dollars, it indicated that the aviation industry was entering a revolutionary era. Batter...Read more -
Live Demo: See Our Laser Welder in Action for Cylindrical Cells
For over two decades, Styler has been dedicated to continuous innovation in battery assembly processes. Leveraging our extensive industry experience, we are committed to providing advanced solutions for lithium-ion cell assembly, covering the entire process from individual cells to complete batte...Read more -
Spot Welding in Drone Production: Enhancing Durability and Reliability
The global drone industry has developed at an impressive pace over the past decade. Beyond sensors, software, and flight control systems, the real backbone of drone reliability lies in the way each component is assembled. Among the many steps in production, spot welding plays a crucial yet often ...Read more -
Interactive Guide: Match Your Battery Type to the Best Welding Tech
In lithium-ion battery pack manufacturing, welding performance directly impacts the conductivity, safety, and consistency of the subsequent battery pack. Resistance spot welding and laser welding, as mainstream processes, each have distinct characteristics, making them suitable for different batt...Read more -
How to Switch from Ultrasonic to Laser Welding Without Downtime
Driven by electric vehicles, energy storage systems and portable electronic devices, the rapid development of battery technology requires high manufacturing accuracy. Traditional ultrasonic welding used to be a reliable battery assembly method, but now it is facing the challenge of meeting strict...Read more -
Modular Laser Welding Stations: A New Era for Battery Prototyping
In the fast-moving field of battery development, the ability to quickly and accurately create small batches of prototypes is more important than ever. Traditional welding techniques often fall short when it comes to handling delicate materials and frequent design changes. This is where modular la...Read more -
Breakthrough in Prismatic Cell Welding: Zero-Thermal-Damage Solution Unveiled
The global shift to electric vehicles has intensified the demand for advanced battery technology. The International Energy Agency predicts that by 2025, the global sales of electric vehicles will reach 20 million units. The core of this change lies in the demand for safer and more efficient batte...Read more -
Building Lightweight Aircraft: How Spot Welding Meets Aviation Standards
The relentless pursuit of lighter, stronger, and more efficient aircraft is a driving force in aerospace innovation. A critical, yet often overlooked, component in this mission is the manufacturing process itself—specifically, the art and science of spot welding. As the industry increasingly turn...Read more -
Comparing Laser and Ultrasonic Welding for Mass-Produced Battery Packs
When manufacturing battery packs at scale, choosing the right welding method significantly impacts production efficiency, product quality, and overall costs. Two common techniques—laser welding and ultrasonic welding—each have distinct advantages. This article examines their differences, focusing...Read more -
Spot Welding vs. Laser Welding: Which is Better for Battery Welding?
With lithium batteries in high demand, manufacturers need welding methods that balance speed, cost, and quality. Spot welding and laser welding are the top choices—but which one is right for your production line? Spot Welding: Fast, Reliable, and Cost-Effective Spot welding has been a go-to meth...Read more
