Products
Semi-automatic Square Battery Assembly Line
Product Introduction
The project is aimed at realizing a semi-automatic line for
1. cell sorting 6+1 channel
2. battery capacity is 280Ah, 305Ah, 314Ah, 100Ah and 560Ah Every replacement of a product is required to debug the equipment
3. battery size is 350Lx600Wx250mm prismatic cell modules that combines humans and machines to improve product quality, automation capabilities and compatibility with various products.
Overall performance parameters of the assembly line
1.square shell core module as the design blueprint, a pass rate of 98%, the final pass rate of 99.5%”.
2. the entire line of each station fixtures, fixtures, machines, standard parts, etc. are designed in accordance with the blueprint products to design, customer products and materials are to do a reasonable compatible design (except for special materials), Party A must provide the corresponding parts in accordance with the blueprint products for Party B debugging and acceptance.
3.The performance of the equipment crop rate of 98%. (Only calculate the failure rate of the equipment itself, due to material reasons affecting the rate of crop, not counted in this rate of crop.)
4.Automatic sorting machine sorting pass rate of 98%.
Polarity testing equipment yield rate 100%.
The yield rate of laser welding machine is 99%.
5. The key station data of the whole line are uploaded to the database, and the final integrated total barcode is reacted on the module, all the data and the module are one-to-one correspondence, and the products have traceability.
6. Equipment color: equipment color by Party A unified confirmation, Party A to provide the corresponding color plate or the national standard color number (provided within 7 working days after the signing of the agreement, such as Party A did not provide timely, Party B can determine the color of the equipment).
Process flow diagram of the assembly line
FAQ
Q1. What does a battery pack assembly line typically include?
A: Welding, testing, assembly, inspection, and data traceability systems.
Q2. What battery types can the assembly line support?
A: Cylindrical, prismatic, and pouch battery packs.
Q3. Is the production line fully automatic?
A: Automation level can be semi-automatic or fully automatic based on requirements.
Q4. Can the line be designed based on our factory layout?
A: Yes. Layout and process design are customized to your factory space.
Q5. What production capacity can be achieved?
A: Capacity is customized according to battery type and cycle time targets.
Q6. Do you provide MES or traceability integration?
A: Yes. Barcode/QR code tracking and MES system integration are supported.
Q7. Can laser and spot welding be combined in one line?
A: Yes. Hybrid welding processes can be integrated into one production line.
Q8. What information is needed to start a project?
A: Battery type, materials, capacity target, and factory layout.
Q9. Do you provide installation and training?
A: Yes. Remote support is standard; on-site service is available.
Q10. What is the project delivery time?
A: Depends on project scope and automation level; timelines are confirmed after proposal.
Q11. Do you have overseas project experience?
A: Yes. We have delivered battery production lines to multiple global markets.
Q12. What warranty and after-sales service are included?
A: 12 months warranty with long-term technical support.
