Products
10-Channel Battery Sorting Machine
Product Introduction
The Automatic 2-in-1 Battery Insulation Gasket Pasting & 10-Channel Sorting Machine is a high-performance integrated solution designed for the high-volume production of cylindrical lithium battery packs (18650, 21700, 32650).
By consolidating the insulation paper application and precision sorting into a single automated platform, this machine helps manufacturers drastically reduce labor costs, save factory floor space, and eliminate human error. Equipped with the industry-standard HIOKI 3561 tester and Keyence scanner, it ensures laboratory-grade consistency for every cell in your battery modules. It is an ideal choice for EV battery, energy storage system (ESS), and power tool battery assembly lines.
Technical Specifications
| Feature/Parameter | Specifications |
| Model Number | ST-GS-10 (Customizable) |
| Integrated Functions | Barley Paper Pasting + 10-Channel Sorting |
| Compatible Cell Types | 18650 / 21700 / 32650 Cylindrical Cells |
| Sorting Capacity | 4,200 - 5,000 PCS/H (Depending on mode) |
| Testing Instrument | HIOKI 3561 (Internal Resistance & Voltage) |
| Voltage Resolution | 0.1 mV |
| IR Resolution | 0.01 mΩ |
| Barcode Scanner | KEYENCE SR1000W (99.5% Success Rate) |
| Sorting Channels | 10 Bins (Customizable OK/NG logic) |
| Operating System | Industrial PC + Win7 (SQL Database Supported) |
| Motion Control | Servo Motors (Inovance) + Motion Control Card |
| Pneumatic Components | AirTAC Cylinders & Solenoid Valves |
| Gasket Accuracy | Cutting Deviation ±0.5mm |
| Power Supply | AC 220V, 50/60Hz, 1.8KW |
| Air Source Requirement | 0.45 - 0.7 Mpa |
| Machine Dimensions | Approx. 2200mm (L) * 1400mm (W) * 1680mm (H) |
| Net Weight | Approx. 400 KG |
| Operator Required | 1 Person |
FAQ
Q1: Can this machine work without the gasket pasting function? A: Yes, the system allows you to toggle the gasket station on or off. You can use it as a standalone 10-channel sorter when needed.
Q2: Which battery sizes are compatible with this machine? A: It is designed for cylindrical cells, standardly compatible with 18650 and 21700. Fixtures can be adjusted or customized for 32650 cells.
Q3: How does the data management system work? A: All test results (IR, Voltage, Code) are saved in a local SQL database. It supports MES connection for full production traceability and data export via USB or network.
Q4: What is the benefit of using the HIOKI 3561 tester? A: The HIOKI 3561 is the industry standard for high-speed battery testing, providing much higher stability and precision than low-cost alternatives, ensuring your battery packs have excellent consistency.
Q5: What after-sales support do you provide for international customers? A: We provide a 1-year warranty, comprehensive video setup guides, and lifetime technical support via WhatsApp/Zoom. Spare parts like probes and needle sleeves are also included.
