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Automatic Nickel Sheet Placement Machine

Short Description:

The XY1200-4P-4C-4F is a high-end automated solution specifically designed for the precise placement of nickel sheets in battery pack assembly. By integrating advanced 5-camera vision guidance and flexible feeding technology, it replaces traditional manual loading with superior accuracy and speed.


Product Detail

Product Tags

Product Introduction

The XY1200-4P-4C-4F is a high-end automated solution specifically designed for the precise placement of nickel sheets in battery pack assembly. By integrating advanced 5-camera vision guidance and flexible feeding technology, it replaces traditional manual loading with superior accuracy and speed.

The machine features a modular XY motion system and four independent placement heads, allowing it to handle complex battery module layouts for 18650, 21700, and 32650 cells. With its intelligent software and 12-axis motion control, the XY1200 ensures maximum consistency and reliability, making it an essential component for modern Smart Factories in the EV and Energy Storage industries.

Technical Specifications

Component/Parameter Specifications
Model XY1200-4P-4C-4F
Main Function Vision-Guided Flexible Feeding & Placement
Vision Configuration 4 Top Cameras (12MP) + 1 Flying Camera (1.3MP)
Feeding Unit 4 Flexible Vibration Disks + 4 Auto-Bins (10L)
Placement Unit 4 Heads (Individual Z-axis & Rotation)
Motion System Precision XY Modules + Ground Ball Screws
Control System Industrial PC + 12-Axis Motion Control Card
Motors 8 Step Motors + 2 Inovance 750W Servo Motors
Software WGD-VISION Integrated Software
Display Dell 21.5-inch Industrial Monitor
Voltage Supply AC 220V, 50/60Hz
Application Lithium Battery Nickel Tab Assembly

FAQ

Q1: What is the main advantage of a "Flexible Feeder" compared to a traditional vibrating bowl? A: Flexible feeders can handle parts of various shapes and materials through software vibration control. There is no need to replace the hardware for different parts, and it is much gentler on the materials, preventing surface damage.

Q2: Can this machine handle different sizes of nickel sheets for various battery packs? A: Yes. Through our WGD-VISION software and customizable nozzles, the machine can quickly adapt to different nickel sheet designs for 18650, 21700, or 32650 battery packs.

Q3: How does the vision system improve the welding quality later in the line? A: By ensuring the nickel sheet is placed in the exact center of the battery cell with high repeatability, it provides the perfect condition for subsequent laser or spot welding, significantly reducing the rejection rate of the final battery packs.

Q4: Is the software interface in English? A: Yes, our proprietary vision software supports a professional English interface, making it easy for international operators to set parameters and monitor production.

Q5: What is the lead time for this customized equipment? A: Typically, the standard manufacturing and testing cycle is 25-35 days, including rigorous factory acceptance tests (FAT) before shipment.


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