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PDC10000A Battery Spot Welding Machine
Resistance welding is a method of pressing the workpiece to be welded between two electrodes and applying current, and using the resistance heat generated by the current flowing through the contact surface of the workpiece and the adjacent area to process it to the molten or plastic state to form metal bonding. When the properties of welding materials, plate thickness and welding specifications are certain, the control accuracy and stability of welding equipment determine the welding quality.
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Battery Sorter
FST—TS1810 Single-Side Cylindrical Battery Testing and Sorting Machine is an automated device designed for voltage and internal resistance testing of cylindrical batteries. This testing and sorting system integrates PLC control with an industrial PC. The PLC controls AC servo motors, variable-speed motors, and pneumatic cylinders to execute sorting functions, while the PC handles data acquisition, processing, and storage. It processes approximately 4,200 finished cylindrical battery cells per hour. Featuring a sleek and simple mechanical design, the system delivers stable testing performance. Currently, it stands as one of the most cost-effective cylindrical battery sorting solutions available on the market.
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Semi-automatic Square Battery Assembly Line
The project is aimed at realizing a semi-automatic line for 1. cell sorting 6+1 channel 2. battery capacity is 280Ah, 305Ah, 314Ah, 100Ah and 560Ah Every replacement of a product is required to debug the equipment 3. battery size is 350Lx600Wx250mm prismatic cell modules that combines humans and machines to improve product quality, automation capabilities and compatibility with various products.
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Automatic Lithium Battery Ev Battery Pack Assembly Line For Energy Storages
Our proud battery pack automation production line is an advanced industrial solution aimed at providing efficient and reliable battery pack production services for electric vehicles, energy storage systems, and mobile devices. This production line integrates advanced technology and intelligent control systems to ensure high-quality battery component manufacturing, and has achieved significant breakthroughs in production efficiency and cost control.
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Cylindrical semi-automatic flexible pack assembly line
The project aims to achieve a semi-automatic line for the integration of cylindrical cell modules with human machines, in order to improve product quality, enhance automation capabilities, and enhance the compatibility of various products.
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3000w Automatic Fiber Laser Welding Machine
Compared with traditional lasers, fiber lasers have higher photoelectric conversion efficiency, lower power consumption and higher beam quality. Fiber lasers are compact and ready to use. Due to its flexible laser output, it can be easily integrated with the system equipment.
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2000W handle laser welding machine
This is a Lithium Battery Special Handheld Galvanometer-Type Laser Welding Machine, supporting welding 0.3mm-2.5mm copper/aluminum. Main applications: spot welding/butt welding/overlap welding/sealing welding. It can weld LiFePO4 battery studs, cylindrical battery and weld aluminum sheet to LiFePO4 battery, copper sheet to copper electrode, etc.
It supports welding various materials with adjustable precision — both thick and thin materials! It’s applicable to many industries, the best choice for new energy vehicles repair shops. With special welder gun designed for welding lithium battery, it is easier to operate, and it’ll produce more beautiful welding effect. -
6000W Automatic Laser Welding Machine
1. The scanning range of the galvanometer is 150 × 150mm, and the excess part is welded through the XY axis movement area;
2. Regional movement format x1000 y800;
3. The distance between the vibrating lens and the welding surface of the workpiece is 335mm. Products of different heights can be used by adjusting the z-axis height;
4. Z-axis height servo automatic, with a stroke range of 400mm;
5. Adopting a galvanometer scanning welding system reduces the movement time of the shaft and improves welding efficiency;
6. The workbench adopts a gantry structure, where the product remains stationary and the laser head moves for welding, reducing wear on the moving axis;
7. Integrated design of laser worktable, easy handling, workshop relocation and layout, saving floor space;
8. Large aluminum plate countertop, flat and beautiful, with 100 * 100 installation holes on the countertop for easy locking of fixtures;
The 9-lens protective gas knife uses high-pressure gas to isolate splashes generated during the welding process. (Recommended compressed air pressure above 2kg) -
High Precision XY Axis Spot Welder
This full-automatic machine is designated for welding in a consistent direction. Its double-sided simultaneous welding design improves the work efficiency without the necessity to make sacrifice on the performance.
Max compatible battery pack dimension: 160 x 125mm, with height between 60-70mm.
Automatic Needle Compensation: consist of 4 detection switches to detect the positions and control the needles.
Needle repair: Needle grinding alarm.
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DUO-HEADED – IPC
This full-automatic machine is designated for welding in a consistent direction. Its double-sided simultaneous welding design improves the work efficiency without the necessity to make sacrifice on the performance. Max. compatible battery pack dimension: 600 x 400mm, with height between 60-70mm. Automatic Needle Compensation: left and right sides consist of 4 detection switches, 8 in total, to detect the positions and control the needles. Needle repair; Needle grinding alarm; Staggered Welding Function Electromagnet device, battery pack detector, cylinder compression device, and service control system, etc, are installed to ensure battery pack is placed in right position and increase the welding accuracy.
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Duo-Headed Automatic Welding Machine
This full-automatic machine is designated for welding in a consistent direction. Its double-sided simultaneous welding design improves the work efficiency without the necessity to make sacrifice on the performance.
Max. compatible battery pack dimension: 600 x 400mm, with height between 60-70mm.
Automatic Needle Compensation: left and right sides consist of 4 detection switches, 8 in total, to detect the positions and control the needles. Needle repair; Needle grinding alarm; Staggered Welding Function.
Electromagnet device, battery pack detector, cylinder compression device, and service control system, etc, are installed to ensure battery pack is placed in right position and increase the welding accuracy.
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7 AXIS Automatic Welding Machine
This full-automatic machine is designated for welding in a consistent direction with large size battery pack. Max. compatible battery pack dimension: 480 x 480mm, with height between 50- 150mm. Automatic Needle Compensation: 16 detection switches. Needle repair; Needle grinding alarm Battery pack detector, cylinder compression device, and service control system, etc, are installed to ensure battery pack is placed in right position and increase the welding accuracy.
